Plant & Works Engineering April/May 2023

Focus on: Net Zero Energy & Environmental Management improve efficiency in metal cutting processes. Jörgen Friesendahl, Global Offer Manager for data driven machining at Sandvik Coromant explains that a core objective of CoroPlus Process Control is to reduce consumption by reducing material waste. The tool monitors machines in real-time and can trigger actions according to programmed protocols. Let’s imagine that a predetermined problem occurs within the equipment. Friesendahl says that with CoroPlus Process Control, this technology will automatically trigger a correctional action, such as stopping the machine to avoid further waste. Moreover, conducting maintenance using this technology is demonstrated to improve operational efficiency by as much as 89%. Energy and economics Considering the challenges and losses manufacturers have faced during the Covid-19 pandemic, is there a risk that reducing carbon emissions will become a secondary priority, behind generating the profits needed to recover? Friesendahl highlights that 49% of executives surveyed in the Accenture Commercial Aerospace Insight Report predict that it will take up to three years for the aerospace manufacturing sector to recover to 2019 levels. Similarly, the automotive manufacturing sector has experienced slumps in vehicle sales in almost every country. Friesendahl believes that although it is true and valid that manufacturing economics must always be considered when investing in new tools and machining processes, the right technologies can help increase profits and reduce energy simultaneously. Technologies such as CoroPlus Machining Insights, for instance, have been developed to use real-time data to inform tool optimisation, and therefore performance and profit. In a metal cutting workshop, the technology can provide instant access to data about a specific machine in order to give operators an opportunity to monitor overall equipment effectiveness (OEE) and performance. Ultimately, this oversight makes manufacturing workshops more efficient and profitable. Over a decade has passed since the phrase Industry 4.0 was first coined, and it has since become ingrained in manufacturing’s vocabulary. Yet research suggests that, despite the impressive energy saving opportunities this technology could facilitate, many manufacturers are failing to exploit these tools. To achieve the world’s carbon emission goals, manufacturers must make a conscious effort to reduce energy consumption. For further information please visit: www.sandvik.coromant.com With outputs from 9 to 300kW (14 to 479kg/h) and up to 12:1 turndown, Fulton’s range of ‘packaged’ electric steam boilers cater for a wide range of applica琀ons and combine tradi琀onal engineering in a number of versa琀le modern packages. Solu琀ons can be skid-mounted and equipped with automa琀c controls typical of BG01 arrangement level 3 requirements. The pressure vessels in all Fulton electric boilers are backed by a 昀ve year warranty as standard. THEY’RE ELECTRIC! To 昀nd out more about our electric steam boilers visit www.fulton.co.uk, email sales@fulton.co.uk or call +44 (0)117 972 3322. TRADITIONAL ENGINEERING IN MODERN VERSATILE PACKAGES Improving life through heat transfer solu琀ons

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