March 2020

We’ve got some unfortunate news sir. Toyota states that no more than 300mv difference is allowed between blocks (two packs) and as you can clearly see, the data shows an issue on block seven. But what could be causing this? Ultimately this could be down to a defective battery pack/s, alternatively it could be corroded BUS connections, as it’s not uncommon to see the BUS contacts a little green around the gills as shown in fig.3 adding an unwanted resistance between modules. And the fault is… In this instance, the fault is defective cells. It’s not uncommon for manufacturers to provide long warranties on their HV batteries. I’ve seen them as long as 15 years. In this instance though the battery is outside of the eight-year Toyota warranty with a new complete exchange pack available at around £1,000 + VAT from Toyota. Until next time There you go. A quick look at HV battery diagnosis. In our next instalment we’ll take guide you through some common HV components, their operation and key points for diagnosis. Just one thing to remember: While you’re no doubt eager to jump right in and get up to your elbows in HV diagnosis it’s worth remembering that these vehicles do offer up additional risks. They will kill you if you get it wrong, and work should only be attempted with the correct training and qualifications in place. Need some help with your EV training and qualifications? As always, I’m here to answer your questions. If you’d like to find out how Auto iQ can help your garage with our training and consultation programs then feel free to call on 01604 328 500. MARCH 2020 AFTERMARKET 27 EYEBROW www.aftermarketonline.net If you’d like to learn how to improve your diagnosis skills then call John on 01604 328500. Auto iQ have a complete technician development programme designed to help your technicians be the best they can be. _____________ To join AutoiQ’s online forum go to: autoiq.co.uk/ garageowners Fig.3