February 2020

Editor: Aaron Blutstein t| 01732 370340 e| editorial@dfamedia.co.uk Editorial Coordinator: Leslah Garland t| 01732 370340 e| leslah.garland@dfamedia.co.uk Editorial Assistant: Abbie Green t| 01732 370340 e| abbie.green@dfamedia.co.uk Director of Sales: Damien Oxlee t| 01732 370342 e| damien.oxlee@dfamedia.co.uk Sales Executive: Daniella Gavin t| 01732 371084 e| daniella.gavin@dfamedia.co.uk DFA Direct: Ian Atkinson t| 01732 370340 e| ian.atkinson@dfamedia.co.uk German Sales Office: Victoria Hufmann t| 911 939 76442 e| Victoria@hufmann.info Eastern US: Karen C Smith-Kernc t| +1 717 397 7100 – f| +1 717 397 7800 e| KarenKCS@aol.com Western US and Canada: Alan A Kernc t| +1 717 397 7100 f| +1 717 397 7800 e| AlanKCS@aol.com Production Manager & Designer: Chris Davis e| chris.davis@dfamedia.co.uk Operations Manager: Ewa Hodden e| ewa.hodden@dfamedia.co.uk Project Liaison Manager: Emma Floyd t| 01732 370340 – e| emma.floyd@dfamedia.co.uk Reader/Circulation Enquiries: Perception t| +44 (0) 1825 701520 .- e| dfamedia@dmags.co.uk Finance Manager: Clare Jackson e| clare.jackson@dfamedia.co.uk Commercial Director: Ryan Fuller e| ryan.fuller@dfamedia.co.uk Publishing Director: Ian Atkinson e| ian.atkinson@dfamedia.co.uk Published by: DFA Media Ltd, 192 The High Street, Tonbridge, Kent TN9 1BE t| 01732 370340 f| 01732 360034 e| info@dfamedia.co.uk w| www.pwemag.co.uk Official Supporters: Printer: Warners, UK © Copyright 2019, DFA Media Ltd ISSN 0262-0227 PWE is a controlled circulation magazine, published 11 times a year. Please contact DFA Media with any subscription enquiries. Paid subscriptions are also available on an annual basis at £100.00 (UK) or £170.00 (Overseas) P+P included. The content of this magazine, website and newsletters do not necessarily express the views of the Editor or publishers. The publishers accept no legal responsibility for loss arising from information in this publication. All rights reserved. No part of this publication may be produced or stored in a retrieval system without the written consent of the publishers. BCAS official media partner COMMENT 3 NEWS 6 A round-up of what’s happening in industry. INSIGHT 10 MAINTENANCE MATTERS - INCORPORATING PROBLEM SOLVER 12 Focus on: Maintenance 4.0/ Training Vivek Shah takes a look at how machine learning and predictive analytics are reshaping manufacturing. PROCESS, CONTROLS, & PLANT 20 Focus on: Compressed Air/ Pumps & Valves Central controllers are the backbone of an optimised compressor installation, managing the whole compressor room, matching the air supply to demand while offering pressure stability, and contributing significantly to energy efficiency. Ken Revell, says it is a proven fact that a 1bar pressure band reduction can achieve as much as 7% in direct energy cost savings. ENERGY, THE ENVIRONMENT & WATER 28 Focus on: Boilers, Burners & Controls Boiler feed pumps are essential pieces of equipment for power generation plants. High energy requirements mean they need to be efficient as well as reliable. For one liquified natural gas (LNG) plant in South East Asia, nine boiler feed pumps needed urgent attention and Sulzer was called in to deliver the most effective solution. PWE reports. SPECIAL FOCUS HANDLING, STORAGE & LOGISTICS 34 PREMISES & FACILITIES MANAGEMENT 38 CLASSIFIED 40 PRODUCTS & SERVICES DIRECTORY 41 Contents 10 34 12 28 February 2020 www.pwemag.co.uk Plant & Works Engineering | 0 5